Lubecon Advanced System Controller Manual Extra Quality: Castrol
Blocked lubrication nozzle; crushed delivery line; fluid viscosity too high.
Delivers lubricant based on machine cycles or pin counts (e.g., inject lubricant every 500 chain links or conveyor cycles). Key Programming Variables castrol lubecon advanced system controller manual
| Code | Display Message | Meaning | Manual Solution | | :--- | :--- | :--- | :--- | | | Press Low | Pump ran full t-on but never reached low pressure switch. | Refill reservoir. Check for air lock in suction line. Prime the pump via the TEST button. | | E-02 | Press High | Pressure exceeded P-05 limit in under 2 seconds. | Frozen injector or blocked line. Manually crack a fitting near the controller to relieve pressure. | | E-04 | Level Low | Low level sensor in reservoir is dry. | Refill with Castrol specified grease only. Mixing incompatible thickeners (lithium vs. calcium) causes E-07 later. | | E-07 | Cycle Fail | Controller sent "Go" signal but no injector cycled. | Check the main solenoid valve coil for resistance (ohm meter: 50-200 ohms). Replace coil. | | E-12 | Motor Overload | Thermal relay tripped. | Pump motor seized. Wait 20 min for reset. If recurring, replace pump head. | | Refill reservoir
